Going to make some meteoras!

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So here is the day’s work. I used three different templates to make the one template for the top routs on this one but they are all done!
 
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Minor update. I did the edge roundover on SN3 and put in on the scale. 4.9 pounds. A little more to lose with the forearm and belly cuts so maybe 4.5 when complete.
The gray mark you’re seeing is an epoxy plug where I repaired a crack.
 
The question is how do you make holes for a string-through bridge?
You need 1/8” holes from the front side which are easy enough to get right using a template. I prefer using the actual bridge as the guide.
But a 1/8” bit will wander as it goes through 1 3/4” of hardwood so you need a way to align the 1/8” hole on the front with a 5/16” hole on the back.
Before CNC, machinists used a simple pin alignment jig for the job. Here’s mine.
a piece of plywood bolted to my drill press table with a 1/8” pin sticking out of it that aligns precisely with the chuck on the press.
 
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It’s time to make some comfort contours. I’m roughing out the shape with a die grinder and coarse burr bit. A rasp, file, sanding block and paper will finish up.
Here I am beginning the rough shaping.
 
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Now I flip it over and repeat on the other side. I do make some measurement and reference marks but this part of the job is mostly free hand work.
My many years of carving seat and back cushions helps a lot here!
 
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Not much update today. Foo and I went to the farm for his birthday yesterday and jammed with some nephews.
But I got the jack plate drilled and mounted on SN 3 and now I’m doing grain filler!
 
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The Martin style aluminum U channel truss rod weighs about half what the Stewmac Hot Rod weighs. Apart from Martin, word is John Suhr uses the same item. Supposedly the aluminum channel adds stiffness without resorting to adding carbon fiber rods down the neck.
Also, added some
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trim rings to the uncovered humbuckers.
 
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